Complete Recycled Leather Production Line
The Complete Recycled Leather Production Line converts leather scraps and fibers into recycled leather sheets or rolls. Each line is customized according to the customer’s raw materials, required capacity, final product and factory layout.
● Customized Line Configuration
● From Waste Preparation to Finished Rolls
● Installation, Commissioning & Training
Product Description
The Complete Recycled Leather Production Line provides an integrated solution for converting leather-processing waste into commercially reusable recycled leather material. Depending on the raw material and final product requirements, the production process can be configured for recycled leather sheets, continuous rolls, bonded leather, reconstituted leather, and related leather-fiber materials.
The production line begins with raw material preparation. Large split leather scraps and leather offcuts are cut into smaller and more uniform pieces by the primary crusher. The pre-crushed material is then processed by the fiber opening machine, which separates and opens the leather structure into loose leather fibers. A blower and cyclone separation system can be included to collect dust generated during fiber preparation.
After fiber preparation, the material enters the mixing or pulping section. The formulation and process route are selected according to the customer’s raw material and target product. A conical fiber refiner can be used to refine, disperse, and homogenize recycled leather fiber slurry before forming, helping prepare a more uniform material for the following process.
The prepared fiber or slurry is then distributed and formed into a continuous wet sheet. Dewatering and pressing equipment remove excess moisture and help stabilize the sheet structure. The formed material is conveyed through a continuous drying oven, where controlled temperature, hot-air circulation, and adjustable conveying speed gradually reduce moisture.
After drying, the recycled leather material can be processed by steam-heated soft press rollers or other finishing equipment to improve flatness, surface smoothness, and overall appearance. According to the required final format, the material can then be trimmed, cut into sheets, or wound into rolls.
Huaixi Machinery does not offer only individual machines. We can provide process evaluation, equipment configuration, factory-layout planning, manufacturing, installation guidance, commissioning support, operator training, spare-parts supply, and long-term technical support for the complete project.
Selling Points
From leather waste preparation to finished recycled leather sheets or rolls, the line can be configured as an integrated production solution rather than a collection of unrelated machines.
Equipment selection and process configuration are based on material type, thickness, hardness, moisture content, fiber condition, and the customer’s target product.
Customers can select a complete production line, start with selected process sections, or add individual machines to an existing line according to the project stage and investment plan.
Conveying, forming, drying, finishing, cutting, and other sections can be connected for continuous production, helping reduce unnecessary manual material transfer.
The equipment arrangement can be designed according to the customer’s workshop dimensions, production flow, utility conditions, maintenance space, and future expansion requirements.
Semi-automatic and higher-automation configurations are available according to production capacity, labor conditions, process-control requirements, and project budget.
Huaixi Machinery can provide installation guidance, commissioning support, operator training, maintenance guidance, spare-parts supply, and long-term technical assistance.
Key machines in the complete line can also be supplied separately for line expansion, equipment replacement, or process upgrading.
Customization Process
Step 1 — Submit Project Information
The customer provides raw-material photos, videos, or samples, target final product, required capacity, factory dimensions, local voltage, heating conditions, automation requirements, budget range, and expected production schedule.
Step 2 — Raw Material and Process Evaluation
Our team evaluates the material condition and determines the suitable crushing, fiber opening, mixing, pulping, forming, drying, and finishing route.
Step 3 — Production Line Configuration
We prepare an initial process proposal covering equipment selection, production flow, estimated capacity, number of machines, installed power, utility requirements, labor requirements, and factory layout.
Step 4 — Technical Confirmation and Quotation
The final configuration, equipment scope, production schedule, delivery terms, installation responsibilities, and after-sales service are confirmed before manufacturing.
Step 5 — Manufacturing and Inspection
The equipment is manufactured and inspected according to the confirmed technical solution. Relevant machine checks and test records can be prepared according to the project agreement.
Step 6 — Shipment, Installation and Commissioning
After export packing and shipment, Huaixi Machinery can provide installation guidance, commissioning support, operator training, and maintenance instructions.
Production Process
Main Equipment and Line Sections
Raw Material Preparation Section
Used for sorting, feeding, cutting, and preparing split leather scraps, leather offcuts, and other suitable leather waste for continuous processing.
Typical equipment may include:
● Feeding and conveying equipment
● HX-PC600 Primary Leather Scrap Crusher
● HX-FO420 Leather Fiber Opening Machine
● Blower and cyclone dust-separation system
Mixing, Pulping and Refining Section
Used to mix prepared leather fibers with the required process materials and produce a more uniform fiber mixture or slurry before forming.
Typical equipment may include:
● Mixing or pulping equipment
● Storage and circulation tanks
● Pumps and piping
● HX-ZDJ Series Conical Fiber Refiner
Forming, Dewatering and Pressing Section
Used to distribute the prepared fiber or slurry, form a continuous wet sheet, remove excess moisture, and stabilize the material structure.
The equipment configuration is customized according to the target sheet width, thickness, production capacity, and final product requirements.
Drying and Finishing Section
Used for continuous moisture removal, material stabilization, surface pressing, smoothing, and preparation for final cutting or winding.
Typical equipment may include:
● Continuous drying oven
● Hot-air circulation and moisture-exhaust system
● Steam-heated soft press roller
● Cooling and conveying equipment
●Trimming, roll-to-sheet cutting, or winding equipment
Technical Parameters
|
Item |
Specification |
|
Product Name |
Complete Recycled Leather Production Line |
|
Final Product |
Recycled leather sheets or rolls; customized according to project requirements |
|
Typical Raw Materials |
Split leather scraps, leather offcuts, buffing dust, recycled leather fibers, and other suitable leather waste |
|
Main Process |
Crushing, fiber opening, mixing/pulping, refining, forming, dewatering, pressing, drying, finishing, cutting or winding |
|
Production Capacity |
Customized according to raw material, process route, final product, and equipment configuration |
|
Working Width |
Customized according to finished-product requirements |
|
Product Thickness / Grammage |
Customized according to target product and formulation |
|
Heating Method |
Electric, gas, steam, or thermal-oil heating; selected according to the drying process and local conditions |
|
Drying System |
Continuous hot-air circulation drying with adjustable temperature and conveying speed |
|
Automation Level |
Semi-automatic or customized higher-automation configuration |
|
Control System |
PLC and touch-screen control available according to line configuration |
|
Power Supply |
Customized according to the customer’s country and local electrical standard |
|
Installed Power |
Confirmed after final equipment configuration |
|
Water / Steam / Gas Requirements |
Confirmed according to the selected process and heating method |
|
Factory Space |
Layout designed according to equipment configuration and customer workshop dimensions |
|
Number of Operators |
Confirmed according to capacity and automation level |
|
Installation |
On-site or remote installation guidance according to project agreement |
|
Customization |
Raw-material adaptation, capacity, working width, heating method, automation, layout, cutting, and winding options |
Available Individual Machines
The following equipment can be supplied as part of the complete line or purchased separately:
● Primary Leather Scrap Crusher
● Leather Fiber Opening Machine
● Leather Waste Crushing & Fiber Opening Recycling System
● Mixing and pulping equipment
● HX-ZDJ Series Conical Fiber Refiner
● Forming and dewatering equipment
● Pressing equipment
● Continuous Drying Oven for Recycled Leather Production Line
● Steam-Heated Soft Press Roller
● Automatic Leather Roll-to-Sheet Cutting Machine
● Conveying, cooling, trimming, and winding equipment
Applications of the Finished Material
Recycled leather produced by the line may be used in different downstream products, depending on its formulation, thickness, surface treatment, and physical performance:
● Footwear materials
● Leather belts
● Bags and leather accessories
● Furniture and upholstery materials
● Automotive interior components
● Notebook covers, folders, desk mats, and other stationery products
● Decorative and composite leather-fiber materials
Final suitability should be evaluated according to the customer’s required product standards and test results.
FAQ
Can you design the production line according to our raw material?
Yes. Please send us clear photos, videos, or samples of the raw material. We will evaluate its thickness, hardness, moisture content, fiber condition, and processing requirements before recommending the production process and equipment configuration.
What information is required for a quotation?
Please provide the raw material type, target final product, required output per hour or per day, product width, factory dimensions, local voltage, available heating source, automation requirements, destination country, and expected delivery schedule.
Can we purchase only part of the production line?
Yes. We provide complete production lines as well as individual machines and process sections. Customers can purchase equipment for a new line, expand an existing line, or replace a particular machine.
Can the line be designed according to our factory space?
Yes. Customers can provide factory dimensions, site photos, utility locations, and a simple layout drawing. We can arrange the equipment flow according to the available space and maintenance requirements.
Do you provide installation and operator training?
Yes. Installation guidance, commissioning support, operator training, maintenance guidance, and spare-parts recommendations can be provided according to the project agreement.
What heating methods are available for the drying section?
Electric, gas, steam, and thermal-oil heating options may be considered. The final method depends on the drying process, production capacity, local energy availability, and operating-cost requirements.
Leave Message
Please provide us with information about your raw materials, production capacity, and factory conditions, and we will design a suitable recycled leather machinery solution for you.
